Tooling fixture

This door interior skin tooling is used to assist in the installation of automobile sealing strips. It is laborious to install the sealing strips by hand, and the accuracy is not allowed. The installation workers need to have higher experience. The use of this tooling can achieve fast and accurate installation of sealing strips, can achieve process replication, reduce the requirements for workers' technical proficiency, and facilitate mass production of qualified products with few defects and good consistency. The easy-to-wear parts of the tooling adopt a fast, convenient and replaceable structure.

Many aspects of assembly and testing are extremely complex, even very skilled workers, it is difficult to quickly, accurately and safely install their own accessories to add. In this case, if there is a tool to assist positioning, adjust the installation direction or control force can achieve rapid and accurate installation, so as to improve the processing accuracy and production efficiency of parts, reduce the scrap rate, and achieve good production economic benefits.

Beijing Jingke has the comprehensive strength of design, manufacture, assembly, debugging and measurement of a full set of inspection tools, and has developed various types of auto parts and assembly inspection tools, including: welding assembly, front and rear windshield, front and rear lamp assembly, floor assembly, four doors and two covers, instrument panel assembly, door inner guard panel assembly, bright trim strip, glove box assembly, coat rack assembly, sunroof assembly, front and rear bumper assembly, opening inspection fixture, pipeline inspection fixture, measuring bracket, tooling fixture, etc.

With excellent product quality and considerate after-sales service, Beijing Jingke has been cooperating with FAW-Volkswagen, FAW Toyota, Beijing Benz, Beijing Hyundai, Beiqi Foton, Great Wall Motors, Shenlong Motors, Fiat, Wuling Motors and other well-known domestic and foreign OEMs and parts The factory maintains extensive and close cooperation. Jingke will continue to expand its product varieties and actively explore flexible gauges that save costs, shorten construction periods, can be recycled, and have high-tech content for customers.

Car lights are an important factor affecting the safety of cars. After each car light is designed and produced, a vibration test must be done to check whether the data after vibration is consistent with that before vibration. The function of the lamp vibration bracket is to fix the lamp during the vibration test and simulate the loading state of the lamp. This group of automobile front combination lamp vibration bracket is made of aluminum alloy material CNC machining. The external dimension of a single vibration bracket is 550*500*420mm and weighs 16kg.

As the standard requirements for the light distribution of car lights around the world are getting higher and higher, and the testing resources of large laboratories are less, so time-saving and labor-saving car light distribution fixtures are widely used. It is a practical and accurate detection instrument, which can be flexibly operated and used, is convenient for disassembly and assembly, and helps to adjust the light type, luminosity and chromaticity of the car lights within the specified range.

The picture is a taillight watertight fixture made by Beijing Jingke Fixture Factory, which helps customers to carry out effective watertight testing of taillight products and to locate and detect the size and outline of the car lights. After the surface of the taillight fixture is accurately processed by integrated CNC, the surface is polished and sandblasted, and the appearance is simple and generous, showing the functional characteristics of the structure. After the production of this fixture product is completed and confirmed by quality inspection, the dimensional accuracy of the assembly or positioning hole must be strictly controlled within the tolerance range required by the customer, and finally qualified labels can be pasted.

Clamps typically include positioning elements, support elements, guide elements, etc., each having different specifications and functional characteristics. In the process of parts processing, first of all, according to the corresponding design scheme, the workpiece in the machine tool fixture to do a good job of positioning reference, so as to ensure the orderly processing of parts and dimensional accuracy.

As shown in the figure, this vibration fixture designed and manufactured by Beijing Jingke Fixture Factory for three-way lamps is made of metal AL material for high-precision processing and measurement, and assembled with screw fittings. Different appearance effects distinguish the vibration test block area, positioning reference surface, auxiliary base plate and support plate structure. The vibration test area is designed in the vertical direction, which is more convenient for customers to visually check the test effect. The design and production of fixture tooling can make the processing and positioning of single or multiple parts more accurate, effectively reduce the error or deformation, and save the production cost.

The role of this welding fixture is to fix the steering tube of the car to prevent the fixed beam from being deformed during the welding process, which in turn affects the assembly of the car. The fixture usually consists of a positioning element (to determine the correct position of the workpiece in the fixture), a clamping device, a tool-setting guide element (to determine the relative position between the tool and the workpiece or to guide the direction of the tool), an indexing device (to enable the workpiece to complete the processing of several stations in one installation, including a rotary indexing device and a linear movement indexing device), a connecting element and a fixture body (fixture base). Jingke Inspection Fixture Production Company not only produces various inspection fixtures, but also designs and processes automobile fixtures.